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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment |
| Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization |
| Inspection Scope, Planning, and Data Evaluation | 28% | - TML/CML selection and measurement planning - Inspection methods and technique selection - Records review and baseline data collection - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements |
API Pressure Vessel Inspector Sample Questions:
Question #1
Under API-510, how often must the qualifications of a pressure vessel inspector be revalidated through testing or continuing education?
A. Every 6 years
B. Every 3 years
C. Every 10 years
D. Every 5 years
Question #2
After an alteration to a pressure vessel, in lieu of a hydrostatic test, special inspection procedures will be carried out.
What must be done prior to carrying out the special inspection procedures?
A. Check with the NBIC Authorized inspector
B. Make certain it is permitted by any jurisdictional rules that may exist and consult with an engineer experienced in pressure vessel design and the Authorized Pressure Vessel Inspector
C. Review all NDE procedures prior to commencement of the NDE used to waive the hydrostatic test requirement
D. Consult with the chief inspector of the jurisdiction
Question #3
Discuss how API-510 standards can be adapted to accommodate advancements in material science used in pressure vessel construction.
Question #4
The re-rating of a pressure vessel will be considered complete only when the authorized pressure vessel inspector witnesses which of the following?
A. The stamping of welds by each welder
B. The pressure test required by the code
C. The final painting of the vessel
D. The attachment of an additional nameplate of stamping
Question #5
Discuss the implications of failing to comply with API-510 standards during the construction and operation of pressure vessels.
Solutions:
| Question #1 Correct Answer: B | Question #2 Correct Answer: B | Question #3 Correct Answer: Only visible for members | Question #4 Correct Answer: D | Question #5 Correct Answer: Only visible for members |
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